Roll of Tribology Researches in Metal Forming Processes

Prediction of Instability in Planar Anisotropic Sheet Metal Forming Processes

In this paper instability of planar anisotropic sheet metal during a few forming processes is investigated for the first time. For this reason components of the constitutive tangent tensor for planar anisotropic sheets are developed. By using the above tensor location of necking is predicted. Direction of the shear band is also predicted using the acoustic tensor. A finite element program is pr...

Application of Finite Element Simulation in Metal Forming Tribology

The impact of numerical methods, particularly, the Finite Element Method (FEM), in providing tribological information relevant for lubricant formulations and general study of tribological variables is discussed. FEA was used to study surface evolution at the tool-workpiece interface for tube hydroforming and forging processes. The study has demonstrated that material properties, geometric compl...

A deformation mechanism of hard metal surrounded by soft metal during roll forming

It is interesting to imagine what would happen when a mixture of soft-boiled eggs and stones is deformed together. A foil made of pure Ti is stronger than that made of Cu. When a composite Cu/Ti foil deforms, the harder Ti will penetrate into the softer Cu in the convex shapes according to previously reported results. In this paper, we describe the fabrication of multilayer Cu/Ti foils by the r...

Stress Analysis and Energy Estimation in Cold-Roll Forming Process

In this article, stress analysis and energy estimation during cold-roll forming of symmetrical channel sections have been discussed. Geometry of sheet strip is pre-estimated by a shape function. Then longitudinal, transversal and shear strains have been calculated. Using both the Levy-Mises and the Prandtl Reuss equations, and also considering the Bauschinger effect, stress distributions have b...

Cold roll forming process pdf